EV Battery Adhesives and Sealants . Driven by climate concerns, E-Mobility and the electrification of powertrains are at the core of this transition towards a more sustainable future with battery as a key technology. As an automotive OEM and battery manufacturer, you face many challenges such as strong market competitiveness, increasingly
ion battery systems. If not managed effectively, excess heat can create serious safety issues in the battery, and consequently the vehicle and its passengers. TIMs are widely used to transfer heat from battery cells to the cooling system, and function in a myriad of ways that are critical to the overall operation of an EV battery system, namely:
Discover the essential role of adhesives in electric vehicle batteries, covering
Discover how adhesives and sealants contribute to EV battery pack structural integrity, thermal management, and sustainability. Plus, see what qualities support manufacturing processes. High-performance thermal interface materials (TIM) increase manufacturing
A wide spectrum of adhesive systems offers the industrial designer new technology options and thermal management solutions for high-voltage batteries. The battery housing can be assembled with modern adhesives as an alternative to welding. Adhesives also provide the flexibility to mount the heat exchanger directly to the battery bottom. In
Battery Assembly Adhesives. Battery assembly adhesives enable cost-efficient and fast assembly of prismatic, cylindrical or pouch cells. Dielectric Coatings. With high dielectric strength and excellent interfacial adhesion, Henkel''s Dielectric Coatings provide a superior alternative to conventional PET-foils due to their automated spray coating process which is optimized for
Discover the essential role of adhesives in electric vehicle batteries, covering battery assembly, thermal management, and more—insight provided by a Dupont expert. The electric vehicle (EV) industry has witnessed a rapid transformation in recent years, and one critical aspect of EV development is the battery technology that powers these vehicles.
Adhesives, sealants, gaskets, and thermal materials play an essential role in several areas of the EV battery''s technology, including the
In this paper, we explore trends in future electric vehicle (EV) battery design with a focus on the cell-to-pack configuration and how Thermally Conductive Adhesives (TCAs) play an important multi-function role in enabling optimal battery operation.
Enhanced Performance—Adhesives enhance battery performance by optimizing the thermal interface between battery cells and cooling systems, leading to extended range and faster charging. Flexible Battery Design—Adhesives enable greater design flexibility by bonding a variety of materials, including composites, functional films, and metals
Another benefit of using adhesives for sealing battery housings is that they provide a 100% seal against moisture ingress, and potting adhesives surrounding the cells and other electrical components prevent contamination and possible malfunction. Safety. Non-burning, fire retardant adhesives help to maximise vehicle safety. Fire retardant
Adhesives, sealants, gaskets, and thermal materials play an essential role in several areas of the EV battery''s technology, including the battery cells, battery modules, battery packs, and the battery management system (BMS). The battery cell is
Battery Systems Adhesives. Battery systems adhesives are used in battery cells, battery modules, and battery packs. Structural adhesives, electrically conductive adhesives, thermal adhesives, and thread lockers are available. Adhesives aren''t the only battery system materials you can find on Gluespec, however. Searchable products also include gap fillers, conformal coatings, and
TAGS: Polyurethane Adhesives Epoxy Adhesives Acrylic Adhesives Hot-melt Adhesives The 11 th edition of the in-adhesives symposium 2025 will be held in person from February 11-12, 2025 at the Westin Grand Hotel Munich, Germany. The 11 th edition will focus on key topics, including automotive, composites, lightweight construction, electronics, battery
The Battery Engineering Center boasts advanced battery testing capabilities that examine the battery system performance under a variety of different conditions. The team utilizes temperature cycling as well as charge and discharge processes to validate the predictions from the simulation phase and generate testing data. The generated data is seamlessly integrated with the
Innovative solutions for fire protection and thermal propagation prevention in Electric Vehicle Battery Systems. As the automotive industry races to meet net-zero emission targets through a massive shift towards electrification, ensuring battery safety remains as one of the most critical prerequisites for mass EV adoption, and therefore, a top priority for OEMs and battery
In this paper, we explore trends in future electric vehicle (EV) battery design with a focus on the
Lohmann provides single-sided adhesive PET or PI films for the electrical insulation of the busbar which protects the adjacent components of the battery system from sparkover. These self-adhesive films can be laminated to cushioning foams in various thicknesses for further protection against mechanical impact or for compensating tolerances. If
Battery adhesives come under various forms, such as liquids, pastes, gels, tapes, and pads. The distinct types of adhesives offer different benefits: Acrylic-based adhesives are known for their ability to bond a broad
Discover how adhesives and sealants contribute to EV battery pack structural integrity, thermal management, and sustainability. Plus, see what qualities support manufacturing processes. High-performance thermal interface materials (TIM) increase manufacturing efficiency and can be easily repaired.
Adhesive technology is an important component of EV battery pack manufacturing. ITW Performance Polymers offers a full range of globally available adhesives to meet all critical battery requirements.
Although batteries are a very common form of energy storage, their integration into electric vehicles is quite complex. The selection of adhesives and sealants depends on the desired strengths, service considerations and to a great extent on the manufacturing requirements.
The battery housing - mostly made of aluminum or steel - can be assembled
The battery housing - mostly made of aluminum or steel - can be assembled with modern adhesives as an alternative to welding. Adhesives also provide the flexibility to mount the heat exchanger directly to the battery bottom. In addition, it is possible to glue or mount the cover with an elastomer or foam seal. Strong adhesion on the side of the
Courtesy of Dupont. Some adhesives for battery assembly serve a multifunctional role, providing structural joining, thermal management, and support for dielectric isolation. Adhesives in this class offer thermal management and medium strength that supports the stiffness and mechanical performance of the battery pack.
Dupont’s BETAMATE (5) and BETAFORCE (7) are part of a broad portfolio of adhesives for numerous EV applications. The next generation of EV batteries is witnessing the emergence of cell-to-pack designs. These designs integrate battery cells into the pack using thermal structural adhesives.
These adhesives keep the cells firmly in place throughout the vehicle's lifespan. Adhesive technology plays a vital role in the assembly and performance of electric vehicle battery packs. From ensuring structural integrity to managing heat and enhancing safety, adhesives, and sealants contribute significantly to the success of EVs.
However, these changes can affect structural support and complicate battery replacement, disassembly, and recycling. Advanced adhesive technology can help develop solutions for these challenges and usher EV battery pack designs into the future. Here’s a closer look at the evolution of EV battery technology:
Structural adhesives have been used in car body engineering for many years and contribute positively to crash performance. The transfer of this technology to battery cages is possible with shear strengths larger than 10 MPa. Apart from specifying the physical properties, many other considerations are necessary before selecting the adhesive.
The selection of adhesives and sealants depends on the desired strengths, service considerations and to a great extent on the manufacturing requirements. A wide spectrum of adhesive systems offers the industrial designer new technology options and thermal management solutions for high-voltage batteries.
Our team brings unparalleled expertise in the energy storage industry, helping you stay at the forefront of innovation. We ensure your energy solutions align with the latest market developments and advanced technologies.
Gain access to up-to-date information about solar photovoltaic and energy storage markets. Our ongoing analysis allows you to make strategic decisions, fostering growth and long-term success in the renewable energy sector.
We specialize in creating tailored energy storage solutions that are precisely designed for your unique requirements, enhancing the efficiency and performance of solar energy storage and consumption.
Our extensive global network of partners and industry experts enables seamless integration and support for solar photovoltaic and energy storage systems worldwide, facilitating efficient operations across regions.
We are dedicated to providing premium energy storage solutions tailored to your needs.
From start to finish, we ensure that our products deliver unmatched performance and reliability for every customer.